ELECTRIC START ENGINE DOES NOT CRANK
  • Battery connections are loose.
  • Battery charge is low or discharged.
  • Battery amperage is low.
  • Starting leads are reversed.
  • Fuse is blown in wiring harness.
  • Key switch is wired wrong.
  • Safety switch is malfunctioning.
  • Wiring harness is wired wrong.
  • Starting cable connectors are loose.
  • Connectors are corroded or worn.
  • Starter/Solenoid is malfunctioning.
  • Electric clutch air gap wrong.
  • Drive pulley is tightened against engine PTO face.
  • Drive belt is wedged on idler pulley.
  • Drive belt tension is adjusted too tight.
  • Combustion chamber is flooded with oil/gas.
  • Lack of oil in crankcase is causing seized engine.
  • Drive shaft coupling is forcing engine shaft against internal thrust face eliminating crankshaft end play.
  • Transmission brakes are too tight.

    CRANKS – BUT DOES NOT START
    • Fuel tank is empty.
    • Fuel hose is kinked or pinched.
    • Fuel filter is clogged.
    • Fuel valve is shut off
    • Fuel solenoid is inoperative.
    • LPG Regulator is not opening.
    • Water is in fuel or fuel is stale.
    • Wrong fuel (Diesel).
    • Throttle control is in the stop position.
    • Choke is not fully closed.
    • Choke is on and flooding hot engine.
    • Power take-off clutch stuck is on “on”.
    • Safety interlocks are inoperative.
    • Spark plug wire is disconnected.
    • Spark plug is improperly gapped.
    • Wrong type of spark plug is present.
    • Wiring harness is not connected.
    • Wiring is broken, loose or wrong.
    • Transmission is not in neutral.
    • Electrical clutch is not adjusted.
    • Cranking speed is too slow to start.
    • Spark plug is loose.
    • Compression is low or absent.
       

       
      RUNS ROUGH & WILL NOT ACCELERATE
      • Spark plug gap is incorrect.
      • Engine is not properly warmed up.
      • Running out of fuel.
      • Low idle is set too low
      • Low idle fuel setting too lean.
      • Electric clutch is dragging.
      • Load is too large on the drive shafts.
      • Crankshaft end play zeroed drive.
       


       

      BACKFIRES
      • Water is contaminating the fuel.
      • Running out of fuel.
      • Fuel mixture is too rich or too lean.
      • Carburetor fuel solenoid is shorting.
      • Throttle or choke is improperly set.
      • Dirty carburetor needs cleaning.
      • Kill switch is contacting intermittently.
      • Key switch is malfunctioning.
      • Safety interlock(s) are malfunctioning.
      • Faulty fuse is in the unit control box.
      • Leaking or worn valves are present in the engines.
      • Shear pin is partially cut affecting timing.

         
        ELECTRIC SYSTEM PROBLEMS
        Charges and gradually discharges
        • Improper ground is causing the battery to lose charge when accessories are activated.
        • Faulty battery will not hold a charge.

        Will not charge

        • Regulator-Rectifier has failed.
        • Regulator-Rectifier is not grounded.
        • Flywheel magnet is not charged.
        • Fuse is blown or circuit breaker is open.
        Blowing fuses
        • Regulator-Rectifier is burned out.
        • Leads are pinched and are causing shorting.
        • Alternator stator is shorted.

        Electric clutch will not engage

        • Wrong Regulator-Rectifier is used.
        • Wiring is wrong or is not grounded.

        Engine runs on when switched off

        • Ignition grounding terminal or ground lead isnot connected at ignition module.
        • Faulty switch.
         

             

        STOPS WHILE ON HIGH IDLE
        • Running out of fuel.
        • Running out of oil in the crankcase.
        • Carburetor solenoid is malfunctioning.
        • Key switch is malfunctioning.
        • Safety interlocks is malfunctioning.
        • Spark plug lead is loose.
        • Fuse is blown in control box.
        • Carburetor is out of adjustment.
        • LPG Regulator is malfunctioning.
        • Loss of vacuum to LPG Regulator.
        • Tight drive belt is causing crankshaft bearing to seize.

           
          WON’T RESTART WHEN HOT
          • Overheated - cooling fins are clogged.
          • Overheated - shrouding is blocked.
          • Closed choke is flooding engine.
          • Throttle is not in midway position.
          • Throttle was left in stop position.
          • Carburetor solenoid is malfunctioning.
          • Fouled spark plug.
          • Kill lead is shoring out.
          • Ran out of fuel.
          • Compression is lost.
          • LPG Regulator is not functioning.
          • Vacuum is too low to open LPG Regulator.


             

            CANNOT REACH HIGH SPEED
            • Choke is not completely opened.
            • Throttle control cable clip is loose.
            • Throttle control is improperly installed.
            • Fuel filter or line is clogged.
            • Fuel is running low.
            • Fuel pump is malfunctioning.
            • Foreign material is in carburetor.
            • Carburetor needs adjusting.
            • Spark plug is gapped wrong causing intermittent firing.
            • Drive system is binding up causing load on engine.

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